Custom protective packaging · Oak Ridge, Tennessee · Since 1991 (865) 481-3801

Aerospace packaging

Wood crates for aerospace equipment.

Support large assemblies and protect delicate parts.

Vol Case builds ISPM-15 certified custom wood shipping crates for aircraft components, avionics and ground support equipment. We design the crate around the equipment's weight, shape and handling needs, with space for exposed parts and access for loading.

Explore crate options

Free design & quoting. No obligation.

Large closed wooden crate with reinforced top panels and a pallet base.

Support at suitable points

Plan the base and supports around the weight and the places that can carry it.

Protection for sensitive areas

Specify surfaces, electronics and protruding parts that need particular care.

Review before production

Check the proposed crate and quote before approving the build.

Support and loading

Plan the supports before enclosing the equipment.

A custom wooden crate needs to hold the equipment in place as well as enclose it. We design the base based on the equipment weight and handling requirements. Then we add supports and blocking where the equipment can safely rest or be secured.

  • Base and handling

    We design the base for the equipment’s weight, where that weight sits and how it will be lifted. All our crate bases provide clearance underneath for forklifts and pallet jacks.

  • Sensitive surfaces and electronics

    Identify surfaces that must remain clear of supports. For sensitive electronics, we can review anti-static foam and cushioning needs.

Explore wood crate construction
Front view of an empty wooden crate with a lowered ramp.

Your options

Choose how the crate loads, travels and opens.

We select these features for the equipment, handling method and planned use.

Support and protection

  • Cradles and fitted foam

    Shaped cradles and foam support the equipment at suitable contact points and leave clearance around delicate parts.

    Explore custom foam
  • Barrier bags and desiccant

    Waterproof barrier bagging with desiccant can be included for shipments that need moisture protection. A wood crate alone is not a sealed moisture barrier.

  • Skidmates

    Skidmates add cushioning beneath the crate base. We review their suitability for the equipment weight and handling plan.

Loading and restraint

  • Ramps and wheel chocks

    Ramps provide access for wheeled equipment. We plan ramp support and wheel chocks around the load and wheel positions.

  • Removable walls and four-way entry

    Removable panels provide loading access. Four-way forklift entry can be included where the handling arrangement calls for it.

  • Eye bolts and D-rings

    We select attachment hardware for the restraints and loads specified in the crate design.

Reuse and identification

  • Latches and knocked-down supply

    Latches allow panels to be opened and secured again. Crates can be supplied knocked down for assembly when needed.

  • Painted call-outs and markings

    Add part numbers, handling instructions and identification marks. ISPM-15 stamping is covered in the export question below.

Common applications

Crates for aerospace assemblies and equipment.

Each equipment type raises different questions about support, access and protection.

Aircraft engines and turbines

Identify suitable support and attachment points, the center of gravity and any limits on orientation during handling.

Avionics and control systems

Plan cushioning and clearance around connectors and exposed electronics, including any static-control requirements.

Fuselage sections and wing components

Account for irregular shapes, delicate surfaces and the space needed to load and remove large structural parts.

Read large-equipment crating guidance

Satellite and ground support equipment

Allow room around dishes, solar arrays and other exposed parts while supporting the equipment at suitable points.

Our process

From equipment details to a finished crate.

Design assistance and quotes are free. We confirm the work and schedule for each project.

  1. Review equipment and shipment details

    Provide dimensions, weight, center of gravity if known, and current drawings or models. Include sensitive areas, loading equipment, destination and any packaging specifications.

  2. Review the design and quote

    We prepare the crate design and review its supports, openings and loading access with you. Include any outside size or packed-weight limits.

  3. Approve before production

    All openings, supports and lifting access are designed and approved by you before production begins. A physical prototype is optional and quoted separately if a hands-on check is needed.

  4. Build and arrange delivery

    We build the approved crate or carry out the agreed crating work at your facility. We retain the design for repeat orders and equipment revisions.

Reflective-wrapped loads on wooden pallets beside a ladder and workshop cart.

Frequently asked questions

Aerospace wood-crating questions.

Contact us to discuss product selection, design requirements or an order.

Yes, for suitable projects. We have experience crating equipment weighing over 70,000 lbs. We review your equipment, location, access and available handling equipment to determine the work we can provide.

Plan on-site crating

Tell us about your project

What do you
need to protect?

Tell us what you need to pack, how it will travel and when you need it. We can help you choose a case, foam insert or wood crate.

  • Free design and quoting
  • Direct access to our team
  • No obligation to purchase
Prefer to talk?(865) 481-3801

Start your project

Provide a general project description. Do not include CUI or export-controlled information.

PDF, images, CAD files, or ZIP. Up to 5 files, 20 MB each.

Use non-sensitive sample files only. Do not attach CUI or export-controlled technical data. Contact our team to arrange an approved transfer method.