Custom protective packaging · Oak Ridge, Tennessee · Since 1991 (865) 481-3801

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Custom Box with Foam Insert vs ATA Case

When it comes to packaging and shipping your products, you have a number of options to choose from. Two popular choices are custom corrugated boxes with foam inserts and custom ATA cases. Both options have their own set of pros and cons, and the best choice for you will depend on your specific needs and budget.

Open cardboard box with a fitted black foam insert and stepped recesses.

What are custom boxes?

Custom boxes with foam inserts are generally made of corrugated cardboard and a custom foam insert inside to provide a degree of cushioning and protection for the contents. They are generally lightweight, easy to find and can be customized to fit a wide range of items. They are more cost-effective than custom ATA cases and are suitable for most standard shipping and storage needs. For example, if you need to transport items that are not extremely sensitive or valuable, a custom box with foam inserts would be a great option.

What are ATA cases?

Custom ATA cases, on the other hand, are typically made of a hard plastic or wood and include custom foam inserts to provide maximum protection for the contents. They are designed to withstand impact, water, dust, and extreme temperatures. They are often used to transport and ship fragile, valuable, or sensitive equipment. They are more expensive than custom corrugated boxes, but they are the best option for items that require the highest level of protection. For example, if you need to transport or ship items that are fragile, valuable or sensitive such as camera systems, radiation detection devices, or high-tech electronics, a custom ATA case would be the best choice.

Two stacked black road cases with metal edging, latches and recessed handles.

What’s the difference?

When comparing custom boxes with foam inserts and custom ATA cases, the key difference is the durability of the outer shell. Corrugated boxes will not hold up against impact, repeated use, and water, as well as an ATA case will. Therefore, if you plan on shipping the item multiple times or it may be exposed to the elements, then an ATA case is the best choice.

Another difference between the two is the cost. Corrugated boxes are generally significantly less expensive than custom ATA cases. This is because they are made of less expensive materials and are easier to produce. Custom ATA cases will likely also include longer lead times to manufacture.

In addition to protection and cost, there are other factors to consider when choosing between custom boxes and ATA cases. For example, if you need to transport or ship your items overseas, ATA cases may be the better choice because they are designed to withstand the rigors of international shipping. On the other hand, if you need to store your items for an extended period of time in a small area, corrugated boxes may be the better choice because they take up less space.

Black foam tray with rows of shaped recesses and a long side compartment.

Conclusion

In conclusion, custom boxes with foam inserts and custom ATA cases are both great options for packaging and shipping your products. The best choice for you will depend on your specific needs and budget. If you need to transport or ship items that are highly fragile, valuable, or sensitive, an ATA case will be your best bet. Otherwise a custom box with foam inserts would suffice. It’s important to consider factors such as the level of protection required, cost, and shipping or storage requirements when making your decision.

About Vol Case

Volunteer Case & Container is the oldest custom crate and case manufacturer in the East TN area. Founded over 30 years ago, all of our protective packaging solutions are still designed and assembled at our facility in Oak Ridge, TN. We specialize in custom wood crates, ATA cases, wood or plastic containers, injection molded cases, and waterjet or CNC cut foam inserts. Our customers span a variety of industries including nuclear, government, aerospace, military, medical, R&D, and more. Our team has experience designing and building everything from huge wood crating for 70,000+ lbs machinery to small injection molded cases for key-sized objects. Whatever your needs, our team works on quick turnaround times to provide you with high quality protective packaging. Contact us today for a free quote.

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